AUTOMATIC CORRUGATED 5 PLY PRODUCTION LINE

Slotting Unit

• Slotted cutter wheel form: double blade single shaft.
• Alloy steel material is heat treated and ground with serrated slot blade, good hardness and toughness.
• Pressure wheel, blade holder traverse move, phase adjustment, reset, etc. All adopt computer control (automatic or manual) electric control, change orders quickly.
• The upper and lower knives are move together, and the cutter is positioned in the slot to ensure the synchronous movement of the left and right sides of the knife seat. The separate lower blade is convenient for maintenance and replacement, and the life of the cutter is extended.
• Pre-pressure transmission, the surface of the pre-pressing wheel is wrapped with superior rubber. avoia damage the cardboara.
• The pressure line wheel is embedded with rubber, and the position of the pressure line wheel can be adjusted simultaneously with the slotted tool holder.
• Medium knife lateral displacement structure, wide adaptability to production.
• Flexible corner cutter structure, three-layer, five-layer cardboard cutting angle does not need to be adjusted.
• Precision linear guide, with ball screw, makes the slotted tool holder move more flexible and accurate.
• Optional: double-pole double-axis slotting unit.

Die Cutting unit

• Equipped with imported quick change type polyurethane rubber, easy to change, with one-way clutch as linear velocity compensation function, Ensures the rubber wear before and wear after die cut out the cardboard is same.
• In the work, the die-cut rubber roller mat is mechanically spirally left and right automatically traversed (# 20mm), so that the notch marks are not repeated, and the life of the rubber is extended.
• The gap between the rubber roller and the die-cut roller is pneumatically controlled. When feeder paper is normally, the rubber roller is lowered to the working position, and the rubber roller is automatically raised when feeder paper is stopped.
• Die-cutting roller horizontal computer control, electric adjustment, amplitude modulation # 10mm.
• Rubber roller mat correction mechanism to increase the number of times the pad is used and reduce consumption.
• The bottom of the die-cutting is equipped with a waste paper conveying device to transport the die-cut paper scraps outside the equipment for easy cleaning.

Gluing transfer unit

• Computer control automatically sets the machine and glue position.
• Use electric hair wheel and high-pressure air blower at the paper feeding place to clean the corners and remove the waste edge thoroughly.
• Pneumatically adjust the tension of the conveyor belt, automatically release the conveyor belt when the paper is detected.
• Spring-loaded conveyor wheel, no need to adjust conveyor and cardboard pressure.
• Secondary pressing line: The side pressing wheel presses the passing cardboard again to make the folding more accurate.
• Optional Italian ERO, American VALCO and other internationally renowned brand spray system, automatically adjust the length of the glue line without any settings.

Folding, correct unit

• Strong adsorption of the fan to ensure accurate delivery of the cardboard during transport.
• The speed of the correction belt on the left and right sides can be adjusted separately to reduce the occurrence of scissors.
• The main power adopts frequency conversion motor to ensure synchronization with the printing machine.
• Paper jam inspection device, automatic emergency stop when the cardboard conveyor is not smooth.
• All powers are driven by synchronous belt, with simple structure, low noise, stable operation and low vibration.

New type-full absorption high-definition printing-glazing-drying-die-cutting machine (printing type)

Machine characteristics:

• High precision: ± 0.3mm registration accuracy, derived from servo drive, pressure-free paper feeding system and full vacuum suction transmission
• High network cable: 130Lpi printing network cable, derived from closed scraper with ceramic anilox roller and precision pressure regulating system
• High efficiency: The production process of 'paper feeding-dust removal-printing-infrared drying-glazing-infrared (ultraviolet) drying-die cutting-cleaning­
• High quality: The CNC intelligent control system is used in cooperation with Bosch Rexroth to achieve remote maintenance through the network lo ensure
• Low Consumption: Excellent detailed design and in-line production method, which can save more production materials and labor costs.

CARTON MACHINERY CARTON MACHINERY

Feeding unit

• Servo motor is driven independently, no gear backlash wear, long life and high precision.
• Vacuum suction leading edge paper feeding, frequency control air volume, paper feeding is stable and accurate.
• Extended paper feeding system, according to the length of the cardboard, determine the size of the paper feeding stroke and improve the paper feeding accuracy.
• Pressure-free paper feeding system, avoiding thecardboard conveying process being damaged, and ensuring the compressive strength of the original cardboard.
• The machine's automatic zeroing system stores frequently used orders, quickly changes orders, and is easy to operate.
• Wide dust-removing device and electrostatic brush can remove paper dust on cardboard surface and improve printing quality.
• The left and right side bezels and the back support are controlled by computer, with precise guide mechanism, stable displacement and side shooting function.

Printing unit

• Vacuum suction during the whole process, with ceramic paper wheel transmission system.
• Frequency adjustment adjusts the adsorption of wind, and can also automatically adjust the opening and closing of the damper according to the length of the cardboard.
• The closed scraper is equipped with ceramic anilox roller to achieve high-dot precision printing.
• Pneumatic double diaphragm pump, fast cleaning function, stable ink supply, stable circulation, simple operation and maintenance.
• Quickly change this rubber roller and screen roller device, with quick-change bracket.
• Tilt correction roller. The tilt error during plate mounting can be quickly corrected on the plate roller.
• Erasing memory and automatic reset system.

Fully Automatic Vacuum Adsorption Printing Slotting Die Cutting Machine ( Down Print )

Function and characteristic:

• Removable unit, up adsorption, cardboard down printing type.
• Can be directly connected to the corrugated board production line, save the process of paperboard face down to need to turn over to printing.
• Can be directly connected to automatic die cutting machine and automatic binding machine to realize integrated linkage production of printing, glazing, auto die cutting and binding
• Can be directly connected to up folding type automatic gluing machine, automatic stitching machine
• Can be directly connected to slotting unit, rotary die cutting unit, waste paperboard cleaning machine and automatic stacking machine, so that the stacking of paper can directly to the semi-automatic stitching machine, semi-automatic gluing machine, saving the process of traditional printing machine need to turn over the printing surface.

Feeding Unit

• Paper feeding leading edge positioning, vacuum adsorption, frequency conversion to adjust the air volume, increase the stability and accuracy of cardboard transport.
• The front batfle, side baffle, rear pallets are computer controlled, precision guide mechanism, smooth displacement.
• The paper feeding roller wrapped in imported soft rubber, durable, rubber roller quick change mechanism, machine maintenance is convenient.
• Skip paper feeding function (can choose continuous or skip paper sheet feeding according to the need).
• The pneumatic line device makes the paper sheet stack more orderly.
• Mechanical leading edge feeding or servo leading edge feeding system is optional.
• Free leading edge feeding system is optional.

Printing Unit

• Vacuum adsorption, ceramic wheel transfer, Printing under of cardboard
• The printing phase, plate roller horizontal computer control.
• The electromagnetic brake mechanism, when the machine is separated or adjusted phase brake mechanism limit gear rotation, maintain the original gear position fixed point.
• Pneumatic double diaphragm pump, ink supply, stable circulation, simple operation and maintenance, ink filter, filter impurities, stainless steel ink tank.
• Quickly replace the rubber roller, anilox roller device, with a quick replacement of the support.
• Automatic reset system after cleaned the print plate.
• Doctore blade,ceramic anilox roller uniform ink is optional.

Slotting Unit

• Slotting holder type: double knife single shaft type.
• Alloy steel material after heat treatment grinding serrated slotted blade, good hardness and toughness.
• Pressure wheel, blade holder traverse move, phase adjustment, reset and other computer control (automatic or manual) electric control, change the order quickly.
• Pressure wheel is embedded with rubber, the horizontal position of the line roller can be adjusted with the slotting tool base at the same time.
• Medium blade transverse displacement of the blade structure, wide adaptability to production.
• Flexible corner cutter structure, three, five layers of cardboard corner without adjustment.
• Precision linear guide, with ball screw, so that slotting holder movement more flexible and accurate.

Die Cutting Unit

• It is equipped with imported quick-change polyurethane rubber, easy to be replaced, and has the function of one-way clutch for linear speed compensation, which can ensure that the die-cut cardboard of rubber is completely consistent after wear.
• When working,
• When working, the die cutting rubber drum mechanical screw automatic transverse movement (plus or minus 20mm), so that the cutting mark does not repeat, prolong the service life of rubber.
• The gap between the rubber roller and the die cutting roller is controlled by pneumatic control. The rubber roller will drop to the working position when the paper feeding is normal, and the rubber roller will automatically rise when the paper feeding is stopped.
• Die cutting roll horizontal moving computer control, electric adjustment, amplitude modulation plus or minus 10mm.
• The rubber roller correction mechanism, increase the use number of rubber, reduce consumption.
• Fast moving paper feeding ring, fast and convenient.

Fully Automatic Vacuum Adsorption High Definition Printing - Glazing - Drying - Die Cutting Machine (Up Print Type)

Function and characteristic

• High Precision: 10p Pating i digina tron o did. Con ade e to dina stamin at and Pecisin resure Regulating System
• High efficiency: Paper feeding, dust removal, printing, infrared drying, polishing, infrared( ultraviolet )drying,die cutting and stacking.complete the production process at one time. The production speed is between 100 and 150 pcs per minute.
• High Quality: CNC Intelligent Control System is used to cooperate with Germany Bosch Rexroth to achieve long-distance maintenance through network and ensure long-term stable operation of equipment.
• Low Consumption: Excellent detail design and on-line production can save more production materials and labor costs.

450 Pcs/min High Speed Printing Slotting Die Cutting Machine (Up Printing Type-Roller Transmission)

Functions and characteristics:

• Servo feeding system, vacuum adsorption transmission, suitable for all kinds of corrugated cardboard, increased thin cardboard and warped cardboard transmission stability, high speed, precision.
• The main engine, fan, phase motor and other parts are controlled by frequency converter. The speed regulation is stable, power saving, accurate and reliable.
• High precision gear transmission, precision and durability: 20CMnTi high frequency quenching, hardness HRC58-62, up to the national class level 6 accuracy, long-term use, high overprint accuracy.
• Automatic Zero Return System, Storage of Order, Quick Order Change, Convenient Operation.
• Main drive bearings NSK of Japan, all dynamic balance correction of drive shaft to ensure transmission stability.
• Mechanical automatic lubrication system, equipped with automatic balancing device, enhances the service life of transmission gears.

Feeding unit

• Servo lead feeder system, vacuum adsorption transmission, frequency control of air flow, increase the stability and accuracy of paperboard conveying.
• Fast-changing paper-feeding cot mechanism, wrapped with soft rubber, durable, easy maintenance of equipment.
• Air suction and dust removal system can remove a large amount of paper dust on the surface of cardboard and improve printing quality.
• Left and right baffles and rear brackets are all controlled f computer with precise guiding mechanism, stable displacement and side beat function.
• Selection of Pressure-free Paper Feeding System.

Printing unit

• Transverse computer adjustment of printing roller, adjustment range (# 10mm).
• Closed doctor blade is equipped with ceramic anilox roller to realize high dot precicion printing. The doctor blade is uniformly loaded and easy to adjust and maintain.
• Precision ceramic anilox roll, its with paper feeding system, pneumatic automatic ifting device.
• Pneumatic double diaphragm pump, fast cleaning function, ink supply, stable circulation, simple operation and maintenance.
• Ratchet type quick plate hanging device, hanging slot, suitable for 9mm plate hanging, with pedal switch electric control positive and negative.
• Rapid replacement of rubber roller and anilox rollers.
• Clean plate memory and Automatic Reset System.
• Fast-moving paper feeding ring, fast and convenient.
• With the inclination correction device, the inclination error can be quickly corrected on the plate roll.

Slotting unit

• Slotting knife wheel form: double knife single shaft type.
• Alloy steel materials of heat-treatment grinding saw tooth slot blade, Better hardness and toughness.
• Creasing wheel, knife holder sidesway. Phase adjust, reset all can computer control (automatic or Manual) electrical control. quickly change order.
• Upper and lower blade linkage with knife into the slot positioning function, Ensure the knife holder left and right adjusted synchronous movement ,separate lower blades, convenient maintenance and replacement, extend the life of the knife.
• Pre-creasing transfer, the pre-creasing wheel surface wrap rubber. To avoid damage in the cardboard.
• Creasing wheel inside embedded rubber, creasing wheel transverse move position can be adjusted with slotting knife holder at the same time.
• Middle Knife Transverse move displacement of the structure, the production of wide adaptability.
• Elastic Angle cutter structure, three, five layers cardboard corner cut without adjustment.
• Precision linear guide, cooperate with ball screw roller, making slotted knife holder is more flexible and accurate.

Die Cutting unit

• Equipped with imported quick change type polyurethane rubber, easy to change, with one-way clutch as linear velocity compensation function, Ensures the rubber wear before and wear after die cut out the cardboard is same.
• In the work, the die-cut rubber roller mat is mechanically spirally left and right automatically traversed (# 20mm), so that the notch marks are not repeated, and the lie of the rubber is extended.
• The gap between the rubber roller and the die-cut roller is pneumatically controlled. When feeder paper is normally, the rubber roller is lowered to the working position, and the rubber roller is automatically raised when feeder paper is stopped.
• Die-cutting roller horizontal computer control, electric adjustment, amplitude modulation ÷ 10mm.
• Rubber roller mat correction mechanism to increase the number of times the pad is used and reduce consumption.
• The bottom of the die-cutting is equipped with a waste paper conveying device to transport the die-cut paper scraps outside the equipment for easy cleaning

High Speed Printing Slotting Die Cutting Machine ( Up Print - Roller Transmission)

Function and characteristic:

• Lead edge feeding system, vacuum adsorption transmission, suitable for all kinds of corrugated cardboard Increase tissue paper board and bend cardboard transmission stability, high speed and precision.
• Main motor. fan motor. phase motor controlled by inverter, adjust speed smooth, save electricity, accurate and reliable.
• High precision gear transmission, accurate and durable:20CMnTi high-frequency quenching hardness HRC58-62, up to the national level 6 precision, use for a long time, high overprinting accuracy.
• Total machine automatic reset zero system, storing common order, change order quickly, operation is convenient.
• Main drive bearing Japan NSK, other bearing brands for domestic HRB, ensure the transmission stability.
• Mechanical automatic up oil lubrication system, equipped with automatic balancing device, increase the service life of gear.

Die Cutting unit

• Equipped with imported quick change type polyurethane rubber, easy to change, with one-way clutch as linear velocity compensation function, Ensures the rubber wear before and wear after die cut out the cardboard is same.
• In working the rubber roller Mechanical spiral automatic left and right transverse (# 20mm), let the incision mark not repeat, Prolong the service life of the rubber.
• Rubber gasket roller and die cutting roller distance adopts pneumatic control i, when normal feeding paper rubber gasket roller down to the job position, stop feeding paper Rubber gasket roller automatic rising.
• Die-cutting roller transverse move left and right computer control, electric adjustment, adjustment range + 10mm.
• Rubber gasket correction mechanism, increase the rubber use number of times, reduce the consumption.
• The fast moving type feeding paper ring, fast and convenient.
• Equipped with waste paper conveyer belt at the bottom of the die cutting unit, Transfer the die - cut paper scraps outside of the equipment. convenient cleaning.

Stacking unit

• The height of stack Is 1800mm
• The rise and descending of the machine tool platform is driven by the powerful chain. The rise and descending motor has equipped the brake function,so the machine tool can keep the fixed position to prevent failing down.
• With the paperboard pilling to the higher lever the machine tool platform automatically adjusts the tilting height; The organization or lift the paper by pneumatic motion, the paper receiving tray will automatically open and catch the paperboard while the paperboards are piled to the planned height.
• Setting the save protect device, which was force the platform can not failing down abruptly, can make the worker sa*..
• The surface corrugated belt can prevent the sliding of the paperboard.

Economic High Speed Printing Slotting Die Cutting Machine (Up Print-Roller Transmission)

Function and characteristic:

• Lead edge feeding system, vacuum adsorption transmission, suitable for all kinds of borrugated cardboard, increase thin cardboard and bend cardboard transmission stability, high speed and precision.
• Main motor. fan motor controlled by inverter, adjust speed smooth, save electricity, accurate and reliable.
• High precision gear transmission, accurate and durable: 40Cr gear shaving processing, nitriding process, overprinting precision high.
• No key connection type, can let the shaft with gear connect big torque using there will be no gap, installation and maintenance easy, improve the assembly accuracy, ensure the precision of overprint.
• Mechanical automatic up oil lubrication system, equipped with automatic balancing device, increase the service life of gear.